As the market matures, beverage companies require much more for quality, productivity and efficiency, and the equipment by simple copying and imitating others can’t meet the needs of users. Only quality, more reliable, more technologically advanced equipment manufacturers can obtain the user’s final approval in order to get good development.
So after several tears of rapid development, what are the requirments for the equipment of beverage manufacturers?
First, higher efficiency.
Many years ago, many customers didn’t pursue higher efficiently, and then one can make money as long as one can produce equipment. Now, the efficiency of the entire line almost comes to the first of all the requirements; 85% or 90% efficiency cannot meet; a lot of customers and suppliers have been studying very seriously for even 0.1% increase.
Second, higher capacity.
Many years ago, the production capacity of the device was just a few thousand bottles per hour, and later 12,000BPH, 18000BPH, 24,000BPH, 36,000BPH, 48,000BPH. The machine has now reached 72,000BPH speed. Even so it still does not catch up the pace of the market.
Third, less investment.
More expensive land, more expensive plant, higher labor costs force customers to choose suppliers in order to use less investment to achieve the desired benefits. Therefore, more integrated all-in-one machine, such as blow molding, filling and capping combiblock, blowing,labeling, filling and capping in one machine, and palletizing, stretch film in one machine will be surly to embark on the stage center.
Fourth, more energy saving.
With the increasing of water, electricity, the materials cost, environmental responsibility and environmental awareness, customers are increasingly concerned about the loss of materials, water and electricity consumption, so more energy saving with higher yields become basic requirements of customers.
Fifth, more intelligent.
With the increased capacity and more complex equipment, customers do not want more complex and maintenance, on the contrary, it is hoped that equipment operation and maintenance is easier and faster like a “fool” machine, so highly intelligent equipment becomes the focus of equipment.
Sixth, higher adaptability.
Consumers are always curious about new things, a variety of beverage products and packaging methods are tools to attract consumers. Therefore, the production line capable of producting different kinds of products and quick replacement of products become the focus of users.
Seventh，better quality service.
From pre-sales to after-sales, service level effects the user’s choice. Suppliers need a more caring and thoughtful service to build relationship with the user, and provide customers with good service during the entire life cycle of the equipment, as well as help customers in training, maintenance, repair, updating and other aspects as strategic partner of customers.
As a beverage packaging equipment manufacturer, to grow under the fast-growing demand, we must meet all kinds of customers’ needs. Therefore, to improve the internal management, continue to innovate technologically and provide customers with reliable products of advanced technology, as well as further realize customer demands will become the most critical determinats for rapid growth of enterprise.
Over the years, Newamstar has always stuck to technological innovation and technology leadership throughout its development process, creating more than thirty “China First” with all its efforts and careful development, filling a number of domestic blanks. At the same time, we streng then the transformation of scientific and technological achievement; persist in using advanced technology and production processes to provide customers with reliable, energy efficient production equipment and turnkey solutions.
Internally, we have built a complete research system with the introduction of flexible research and development mechanism to cultivate outstanding technical talents and create a harmonious environment for development. Many years ago, the company invested a lot in all computers in R&D centers to be equipped with genuine three-dimensional design software for data docking of design output and several hundred sets of CNC machining equipment. We have also established a long-term close cooperation with the Shanghai Jiao Tong University, Jiangnan University. Soochow University and other colleges and universities, to provide adequate training and exchanges for research staff. Product R&D starts from three-dimensional computer-aided design(3D-CAD), computer simulation and motion analysis. Until computer-aided manufacturing of the parts maching (CNC-CAM) to achieve the data intelligent docking. The investment provides efficient and accurate environment and tools for research and development, guaranteeing high-quality equipment for customers. Now, the company is expanding and improving PET testing center and parts testing center to provide more efficient and better services in the future for the customer lightweight bottle design, sample model,
rapid manufacturing and testing of physical sample.
Externally, in the context of the global technological developments and industry trends, Newamstar makes every effort to meet customer needs with bold innovation. We continue to improve and optimize the existing products, and carry out the development of new products and technologies in a planned way towards automation. intelligent, lightweight, humane high-end equipment and towards environmental protection, energy saving, efficient and safe development trend.
Now, the world economy is knowledge-based and technological innovation has become the most important driving force in the social progress and economic development of for enterprises to enhance the core competitiveness of the market. Thus, as the Chinese high-end liquid (drink) packaging machinery expert and leader Newamstar pays more attention to technological innovation and takes the initiative to fully participate in international competition and advance with the times.
Newamstar will actively explore the field of liquid product packaging and try to becom the best Chinese liquid (beverage)packaging machinery, helping liquid (beverage) enterprises to build “ideal factories” and creating maximum value for customers.
Not trying is the ultimate failure
There is a good saying, “Not trying is the ultimate failure”. In front of the self-confidence, self-reliance and self-strengthening Newamstar people, whether it is technical innovation, market development and internal management, it is sustained in order, which won the high profile from industry peers and customers around the world. The informatization project practice, is like a tiger with wings added for Newamstar’s not trying is the ultimate failure.
Through informatization, Newamstar stand firmly on the cusp of the industry, stand in the international first-class team of manufacturing enterprises, and will continue to lead the industry forward. Facing the challenges of the future, Newamstar people will, as always, in a pragmatic style, sharp eyes and sincere feelings to embrace China manufacturing 2025!
NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK
Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.
Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.
Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.
High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.
Sanitary and washable capper：Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.
Driven by innovation and win the market by quality!
Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.
As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.
INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!
In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.
With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.
As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.
- Goods transition and storage – high rise shelf, tray and container.
- Check in & out device – palletizer.
- Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
- WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
- WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.
A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.
In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.
Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.
A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.